Sterile sheath for surgical illuminator

ABSTRACT

A sterile sheath for enclosing certain surgical illuminating lamp structures having elongated light transmitting shafts with a light transmitting lens means disposed at the tip end of the light transmitting shaft. The sheath means of the present invention comprises an elongated tubular sheath having a closed tip at one end thereof and an opening at the other end thereof, the tubular sheath having sufficient length to cover that portion of the light transmitting shaft having a sterile requirement. The sheath is provided with a light transmitting tip at the closed end and has a pair of generally axially extending slots formed adjacent the open end to form a pair of grasping ears. One of the axially extending slots has a length in substantial excess of the other in order to provide the grasping ears with substantial asymmetry.

.XR 397%9091 1 sfifim v United Sta [111 3,794,091

Ersek et a1. Feb. 26, 1974 nu "shun-r1 l-rrr-nrs nllbClM!" V DUDOIIIUIE. FUR lvlldqlldu I [54] STERILE SHEATH FOR SURGICAL 1,591,333 7/1926 Neidlinger 150/52 R ILLUMINATOR 2,768,736 10/1956 Govoni 3,426,749 2/1969 Jephcott 128/11 [75] Inventors: Robert A. Ersek; Donald E. Wall;

Mfchael all of Primary Examiner-Channing L. Pace Mmneapolis, Mmn.

[73] Assignee: Med General, Inc., Minniapolis, ABSTRACT Minn- A sterile sheath for enclosing certain surgical illumi- [22] Filed: Oct 7, 1971 nating lamp structures having elongated light transmitting shafts with a light transmitting lens means dis- PP N04 187,295 posed at the tip end of the light transmitting shaft. The sheath means of the present invention comprises an [M52] elongated tubular sheath having a closed tip at one [51] Int Cl 65/16, B65d/65/32, A61b/1/06 end thereof and an opening at the other end thereof, [58] Field of Search U 128/6 23 3 4 5, 7, 8, 9 the tubular sheath having sufficient length to cover 128/132; 150/52 R that portion of the light transmitting shaft having a W sterile requirement. The sheath is provided with a light transmitting tip at the closed end and has a pair of References Clled generally axially extending slots formed adjacent the UNITED STATES PATENTS open end to form a pair of grasping ears. One of the 2,797,684 7/1957 Moore 128/9 axially extending Slots has a length in Substantial 3,042,022 7/1962 Sheldon 128/23 cess of h her in rder to provide the grasping ears 3,349,764 10/1967 Edinger et a1. 128/23 with substantial asymmetry. 1,479,137 1/1924 Guinzberg 150/52 R 5 Claims, 4 Drawing Figures STERILE SHEATH FOR SURGICAL ILLUMINATOR CROSS-REFERENCES TO RELATED APPLICATIONS The present invention constitutes a structure suited for use in connection with surgical illuminating apparatus of the type disclosed in my co-pending application Ser. No. 65,222, filed Aug. 19, 1970, entitled FIBER OPTIC FOR SURGICAL LAMP, and assigned to the same assignee as the present invention. The present invention is also related to that certain invention disclosed and claimed in my co-pending application entitled STERILE SHEATH APPARATUS FOR FIBER OPTIC ILLUMINATOR WITH COMPATIBLE LENS, Ser. No. 187,297, filed Oct. 7, 1971, and assigned to the same assignee as the present invention.

BACKGROUND OF THE INVENTION 1. FIELD OF THE INVENTION The present invention relates generally to protective sheath apparatus for surgical illuminating equipment, and more particularly to such sheaths which may be used in covering certain portions of surgical illuminatin g devices in order to provide a sterile environment for the illuminating device and its environment. More specifically, the invention relates to such protective sheaths which may be utilized in combination with a surgical illuminator apparatus utilizing a bundle of fiber optics to transmit light from a source to a remote lens, with the sheath apparatus being utilized to cover the portion of the fiber optic bundle. which is required to be sterile.

2. DESCRIPTION OF THE PRIOR ART Pursuant to present established medical procedures, it is normally required that all devices utilized in surgery be sterilized by either steam autoclaving, gas autoclaving, or exposure to radiation. Lighting devices which are utilized in such procedures are frequently protected by metal or plastic handles that may be easily removed, sterilized, and thereafter reattached to the lighting device. These handles are necessarily fabricated from materials which can withstand repeated ex posure to the sterilizing environment. Recently, fiber optic devices, frequently referred to as light-pipes have been provided for use in surgical operations. These structures permit the bending of the fiber bundle at will, and these structures permit the surgeon to arrange the output of the light-pipe to direct light immediately into the operative field. One such surgical lamp structure is disclosed in the patent application entitled FIBER OPTIC FOR SURGICAL LAMP referred to hereinabove.

Those illuminating structures in widespread use normally position the light a distance from the open wound, and therefore, when individuals attending the patient place their heads or hands in the area of the wound, the light may be blocked. This elimination of light becomes particularly critical when the surgical team is working in deep wounds or in a body cavity, such as, the thorax where the entrance size is particularly limited. Since light from a proximate source is easily and heavily shadowed, access, inspection, or any other activity close to'the wound area becomes extremely difficult for those individuals attending the patient. Light is easily blocked, and those attending the patient may, in certain instances, rely upon only reflected light, including light which is reflected from the sides of the wound. Such lighting problems are also encountered when remote sources of light, including ceiling lights and portable spotlights are being used.

In order to permit application of the fiber optic illuminator structure to a variety of surgical procedures, sterility of that portion of illuminator structure close to the wound must be assured. The fiber optic bundle is rendered sterile by enclosing or covering that portion of the bundle which is adjacent the patient. At the present time, such sterility is achieved by utilizing a detachable metal sleeve, with the sleeve covering the fiber bundle, and being positioned immediately above the wound, and with the metal sleeve being subjected to sterilizing procedures before each use. As an alternative, the bundle of fibers may be subjected to sterilizing operations. Unfortunately, however, light fibers are not fabricated from materials sufficiently durable to readily withstand repeated exposure to sterilizing environments.

According to present techniques, the sterilization of the detachable metal sleeve, or of the fiber bundle is normally accomplished by unskilled personnel. The routine required for removing and replacing the fiber bundle, or the metal sleeve is also normally conducted by relatively unskilled personnel, and contamination may occur during the replacing of the structures. Modest amounts of foreign material, such as foreign protein or blood or drugs may provide a potentially lethal anaphylactic reaction during the subsequent exposure to a patient who may be allergic to such materials. Such an allergic reaction may occur even though normal sterilization operations had been employed.

According to the present invention, a flexible tubular sheath is provided which may be massproduced, sterilized, and packaged prior to use, which sheath may be secured to a surgical illuminating structure prior to use. The sheath structures of the present invention are designed to cover that portion of the surgical illuminating apparatus which comprises the bundle of fiber optics, along with the lens disposed at the distal endthereof. As such, the structure covers that portion of the fiber bundle which must be sterilized for use during surgical procedures.

In order to provide for ease of placement of the tubular sheath onto the fiber bundle, a pair of slots are formed along the rear open portion of the tube, with one of the slots being substantially longer than the other. Such an arrangement provides for the formation of a pair of asymmetrical grasping ears which, by virtue of their configuration, enable simple and straightforward pulling of the sheath onto the fiber bundle and its terminal lens. The tip end of the sheath is, of course, closed and sealed, with the tip end being designed to minimize any interference with the light pattern emitting from the lens. In one aspect of the application entitled STERILE SHEATH APPARATUS FOR FIBER OPTIC ILLUMINATOR WITH COMPATIBLE LENS, controlled lensing may be utilized to enhance the light pattern emitted.

At the termination of each surgical procedure, thesheath apparatus of the present invention is removed from the illuminating apparatus, and discarded, with the structure being then ready for application of a new sheath apparatus for subsequent cases. Since each sheath is sterile when applied, the danger of cross contamination from previous exposures is, of course, substantially eliminated.

SUMMARY OF THE INVENTION The present invention makes it possible to utilize a convenient light source which is encased or enclosed within a sterile sheath environment. The sterile sheath structures are fabricated from materials which may be relatively quickly sterilized and packaged and which in use can tolerate exposure to mechanical contact with a substantial number of the devices employed during surgical operations. In addition, the sterile sheath structures are formed so as to permit easy application onto ei bundle of fiber optics, with the sheath structure pro- Mpvidmg only minimal interference with the light output of the lens which is not only disposed at the distal end of the fiber bundle. The sheath structure is fabricated from materials arranged to be readily disposable.

Therefore, it is a primary object of the present invention to provide an improved sterile sheath structure which may be applied to the surface of a surgicalilluminating apparatus employing a bundle of optical fibers.

It is yet a further object of the present invention to provide an improved sheath structure for application to a bundle of optical fibers which are utilized to transmit light from a source to a remote point, with the sheath structure being easily arranged over the surface of the bundle, and also readily removed therefrom.

It is yet a further object of the present invention to provide a sterile sheath for covering an elongated bundle of optical fibers utilized to transmit light from a remote source to a distal tip end lens, with the sheath structure being durable so as to tolerate exposure to casual contact with surgical instruments.

Other and further objects of the present invention will become apparent to those skilled in the art upon a study of the following specification, appended claims, and accompanying drawing.

BRIEF DESCRIPTION OF THE DRAWING FIG. 1 is a front elevational view of the optical portion of a surgical lamp, and illustrating a light source with portions of the supporting structure removed, and with the bundle of fiber optics extending therefrom being covered by a sheath structure prepared in accordance with the present invention;

FIG. 2 is a sectional view taken along and through the diameter of the bundle of fiber optics disposed at the distal tip end of the bundle, this view being taken along the line and in the direction of the arrows 22 of FIG.

FIG. 3 is a sectional view of that portion of the optical fibers disposed in that portion of the structure defined along and between the arrows 33 of FIG. 1; and

FIG. 4 is a detail perspective view of the open end portion only of the sheath structure as shown in FIG. 1, it being apparent that FIGS. 2,3, and 4 are each taken on a slightly enlarged scale.

DESCRIPTION OF THE PREFERRED EMBODIMENT With particular attention being directed to FIG. 1 of the drawing, it will be observed that the sheath structure generally designated is illustrated as it is applied to the fiber optic bundle 12 extending from the illuminating lamp source generally designated 13. The lamp source 13 includes a housing 14 which confines the light source per se, with the housing '14 being supported by suitable supports 15-15 coupled to trunions 16-16. Housing 14 is further provided with a ferrule means 17 which adapt and retain the bundle 12 in working relationship with the light source.

It will be appreciated that the details of construction of the illuminating device are not critical to the sheath apparatus of the present invention, however, for purposes of comprehension of the invention, one typical surgical illuminator device utilizing fiber optics is illustrated in application Ser. No. 65,222, referred to hereinabove. I

With continued attention being directed to FIG. 1, and with attention also being directed to FIG. 2, it will be observed that the tip end portion 20 of the sheath structure is sealed in a continuous sealing line, such as is shown at 21 in FIG. 2. This seal is preferably formed by thermal welding, or other conventional plastic sealing techniques. Alternatively, adhesive bonding may be utilized in lieu of thermal welding.

With attention now being directed to FIGS. 3 and 4 of the drawing, it will be observed that a pair of grasping ears are provided at the end of the tubular sheath portion 22, as at 23 and 24. These grasping ears are provided along either side of a pair of slots formed in the tubular structure 22, as at 25 and 26. It will be observed that these slots are of substantially different axial lengths, thereby providing grasping ears which are asymmetrical in form.

As materials of construction, it is preferred that the sheath structure be fabricated from a durable film of flexible plastic material, such as, for example, vinyl plastic tubing or the like. With a normal vinyl tubing, a wall thickness of between three and six mils is normally desired for providing the durability, rigidity, and transparency required, without adversely affecting the light output. Wall thicknesses in this range to not interfere with the mechanical handling of the fiber optic bundle.

As has been indicated, the slotted area 25 is substantially shorter in length than the slotted area 26. Normally, for most materials, the slot 25, which is the shorter of the two, will have a length substantially equal to the sheath diameter, while the longer slot wwll have a length equal to substantially two sheath diameters. This degree of asymmetry provides a structure which is easily pulled onto the surface of the tubular bundle of fibers, which tubular bundle is, itself, normally confined within a stationary plastic sheath.

The seal area 21 has been indicated as being continuous. It is important that this feature be observed in order to avoid any capillary attraction between blood or other fluids and the sheath structure. Significant quantities of blood in the tip area could, of course, interfere with the light output of the unit.

It will be appreciated that a variety of flexible thermoplastic or thermosetting films may be employed as the material to form the tubular structure. In addition to the vinyl tubing, other flexible tubing fabricated from materials such as polyolefins, including polyethylene or polypropylene, along with tubular polyethylene terephthalate. Such materials are, of course, commercially available.

1. Sheath means for enclosing portions of surgical illuminating lamp structures having a casing with generally cylindrical elongated light transmitting shafts secured thereto and with the shaft having one end se-- cured to the lamp casing and with a free tip at the distal end, and with a light transmitting lens disposed at the tip end of the light transmitting shaft, said sheath means comprising:

a. an elongated tubular sheath aving a closed tip at one end thereof and an opening at the other end thereof, said elongated tubular sheath having sufficient length to cover a substantial portion of said generally cylindrical light transmitting shaft during surgical procedures;

b. said sheath having a light transmitting tip at the closed end thereof and having a pair of generally diametrically opposed axially extending slots formed adjacent the open end thereof to form a pair of opposed grasping ears;

0. the first of said axially extending slots having a length in substantial excess of the other to form a pair of asymmetrical grasping ears.

2. The sheath means as defined in claim 1 being particularly characterized in that said first axially extending slot has a length equal to substantially two sheath diameters, with the other slot having a length equal to substantially the sheath diameter.

3. The sheath means as defined in claim 1 being particularly characterized in that said tip end is provided with a continuous uninterrupted sea] to form the closed end.

4. The sheath means as defined in claim 3 being particularly characterized in that said tip end is formed integrally with said sheath.

5. The sheath means as defined in claim I being particularly characterized in that said closed tip and grasping ears are formed integrally with said tubular sheath structure. 

1. Sheath means for enclosing portions of surgical illuminating lamp structures having a casing with generally cylindrical elongated light transmitting shafts secured thereto and with the shaft having one end secured to the lamp casing and with a free tip at the distal end, and with a light transmitting lens disposed at the tip end of the light transmitting shaft, said sheath means comprising: a. an elongated tubular sheath aving a closed tip at one end thereof and an opening at the other end thereof, said elongated tubular sheath having sufficient length to cover a substantial portion of said generally cylindrical light transmitting shaft during surgical procedures; b. said sheath having a light transmitting tip at the closed end thereof and having a pair of generally diametrically opposed axially extending slots formed adjacent the open end thereof to form a pair of opposed grasping ears; c. the first of said axially extending slots having a length in substantial excess of the other to form a pair of asymmetrical grasping ears.
 2. The sheath means as defined in claim 1 being particularly characterized in that said first axially extending slot has a length equal to substantially two sheath diameters, with tHe other slot having a length equal to substantially the sheath diameter.
 3. The sheath means as defined in claim 1 being particularly characterized in that said tip end is provided with a continuous uninterrupted seal to form the closed end.
 4. The sheath means as defined in claim 3 being particularly characterized in that said tip end is formed integrally with said sheath.
 5. The sheath means as defined in claim 1 being particularly characterized in that said closed tip and grasping ears are formed integrally with said tubular sheath structure. 